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A major wire manufacturer in North Carolina had a problem with effectively cleaning wire dies. For many years they had been using the XL-2000 model and it worked well. The technician held the die in water and directed the hand-held probe at the center of the die. This method was very effective but labor intensive and time consuming.
Wire manufacturing is a very dirty process which requires a lot of water and grease. Exposure to water and grease is dangerous for any electrical device. The XL-2000 unit required regular service to clean and fix shorted-out components due to moisture in the air. A sonicator is a high voltage device and a wet environment is not recommended.
The company needed help. Cleaning dies was taking too much time and they were spending too much money on maintaining the equipment. Misonix analyzed the process and the work area. We devised a plan to water proof the generator and converter and customized a Sonicator with a Dual Horn and a rotating holder for the dies.
This enabled the manufacturer to clean 8 dies per minute rather than their manual process of only one per minute. In addition, we eliminated down time and costly repairs associated with the older process.
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